Frymaster 8196203 Uživatelský manuál

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1

2-4 2.4 After Fryers Are Anchored At the Frying Station DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be

2-5 Back of Fryer Unit33.3828.2917.53420.4810.5802.46515.6720.48Front HandleMounting HolesØ .625,4 Places Single Fryer (non-filter) 31.627.098Typic

2-6 7.22917.51627.57014.40033.2432.6632.6647.122.6622.66Front HandleBack of Fryer UnitMounting HolesØ .625, 4 Places 3-Fryer Battery 2.4707.11917.4

3–1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate

3–2 Shutdown 1. Turn the fryer off. 2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5). 3. Place the frypot covers on the fr

3–3 The analog controller has no timing features. The operator must monitor shake and pull times. WARNING Before pressing the power switch to the O

3–4 4. Press and hold the high-limit test switch in the “2nd” test position until the 2nd High-Limit light illuminates. Release the switch. The 2nd

4-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the cooking oi

4-2 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over-lapping on

4-3 DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil. DANGER NEVER at

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIR

4-4 DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously

5–1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a f

5–2 5.1.3 Clean the Frypot and Heating Elements – Weekly DANGER Never operate the appliance with an empty frypot. The frypot must be filled with w

5-3 5.1.4 Clean Detachable Parts and Accessories – Weekly Wipe all detachable parts and accessories with a clean, dry cloth. Use a clean cloth satu

5–4 5.3 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of th

5-5 • Verify that all O-rings and seals (including those on the quick-disconnect fittings) are present and in good condition. Replace O-rings and se

6-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This section provides an easy reference guide to some o

6-2 6.2 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit

6-3 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal. Th

6-4 6.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action Controller trouble light ON. Oil temperature above accept

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authorized S

6-5 Problem Probable Causes Corrective Action Filter pump runs but oil does not return to frypot and there is no bubbling oil. Blockage in filter pa

7-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES 7.1 General Before performing any maintenance on this equipment, disconnect th

7-2 4. Dismount the component to be replaced and install the new component, being sure that any required spacers, insulation, washers, etc. are in p

7-3 3. Remove the four screws from both the left and right sides of the lower back panel. 4. Locate the high-limit that is being replaced and follo

7-4 6. Gently pull on the temperature probe and grommet. Pulling the wires up the rear of the fryer and through the element tube assembly. 7.

7-5 2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element being replaced, disconnect the wire harness

7-6 8. Reconnect the element connector it was removed from directly behind the frypot, ensuring that the latches lock. 9. Insert the temperature pro

7-7 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After p

7-8 12. Remove the top-connecting strip that covers the joint with the adjacent frypot. 13. Unscrew the Teflon vent/vacuum-breaker tube fitting, uns

7-9 27. Reinstall the top connecting strips, top cap, tilt housing and back panels. 28. Reinstall controllers in the control panel frame and reconne

i Navy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS Page Chapter 1: Introduction 1-1 Chap

7-10 particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind, causing the motor to ove

7-11 4. Loosen the nut and bolt that secures the bridge to the oil-return manifold. 5. Remove the cover plate from the front of the motor and disc

7-12 7.9.3 Replacing the Filter Transformer or Filter Relay Remove the left controller from the fryer to expose the interior of the left component

7-13 7.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multi

7-14 7.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F

7-15 7.12 Wiring Diagram, System H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations

7-16 7.13 Wiring Diagram, Contactor Box H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configur

7-17 7.13 Wiring Diagram, Contactor Box cont. H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Co

7-18 7.14 Wiring Diagram, Wiring Harness

7-19 7.15 Components Description of Operation A. Drain solenoid - When the return valve is opened, a microswitch activates and supplies 24V to the

1-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to ope

8-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 Accessories 123456789 ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 13/

8-2 8.2 Cabinetry 8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps 4612359101187121413

8-3 8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps (cont.) ITEM PART # COMPONENT 1 230-0675 Back Panel, Upper -

8-4 8.2.2 Cabinets, Bases, Braces, and Associated Parts See Page 8-22 through 8-24 for filter rails and associated hardware. See Page 8-26 for rea

8-5 8.2.2 Cabinet Bases, Braces, and Associated Parts (cont.) ITEM PART # COMPONENT 1 106-3828 Upright Assembly, Left 2 106-3829 Upright Assem

8-6 8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated Parts 87766133445221 See next section for Drain Valve Detail

8-7 8.3.1 Drain Tube Section and Associated Parts (cont.) ITEM PART# COMPONENT 1 Drain Tube, Left/Right End Short 823-4625 Full-Vat 3” 823-

8-8 8.3.2 Drain Valve Assembly and Assoc. Parts (Units with Built-In Filtration) ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Lock 2

8-9 8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration) ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex

8-10 8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)

1-2 1.3 Controller Information This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 o

8-11 8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration) ITEM PART # COMPONENT 1 816-0639 Cap, Drain Handle 2 80

8-12 8.4 Electronics and Wiring Components 8.4.1 Component Boxes ITEM PART # COMPONENT 1 106-5846 Box Assembly, Component 2 210-9002 Bracke

8-13 8.4.1 Component Boxes cont. ITEM PART# COMPONENT 18 210-8995 Brace, Component Box 19 807-1083 Bushing, Heyco 20 807-3868 Strain Relief 21 8

8-14 8.4.2 Contactor Boxes NOTE 1: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself

8-15 8.4.2 Contactor Boxes cont. ITEM PART # COMPONENT 106-6278 Assembly, Contactor Box Left 106-6279 Assembly, Contactor Box Right 106-62

8-16 8.4.3 Heating Element Assembly and Associated Parts 112345811161291713181910121714157282962621202322242521NOTES:The only difference between el

8-17 8.4.3 Heating Element Assembly and Associated Parts (cont.) ITEM PART # COMPONENT 1 Element Kits – includes gaskets, grommets, tie wraps, s

8-18 8.4.4 Controller Controller P/N 806-3798Knob P/N 810-0387Power Switch P/N 807-0812High-Limit Switch P/N 807-0811 8.4.5 Wiring 8.4.5.1 Contact

8-19 8.4.5.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element) 8.4.5.4 Main Wiring Harness 8.4.5.5 Component Box and Filter Pump Wiring H

8-20 8.4.5.6 Interface Board to Controller Wiring Harness – 15-Pin PN 806-2071SPStandard Controller to Interface Board

2-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cover all configurati

8-21 8.5 Filtration System Components 8.5.1 FPH17 Filtration Components

8-22 8.5.1 FPH17 Filtration Components (cont.) ITEM PART # COMPONENT 106-5983 Assembly, Filter Pan Single includes pan and lid 1 106-6243 Lid,

8-23 8.5.2 Multiple Battery Filtration System Components 561314157121191211101630292527262423182418351933172022253428832311234821

8-24 8.5.2 Multiple Battery Filtration System Components (cont.) ITEM PART # COMPONENT * 826-1979 Filter Pan Roller Kit (four each of Items 7 and

8-25 8.6 Frypot Assembly and Thermostat Frypot P/N 823-5359SP Thermostat P/N 806-7543

8-26 8.7 Oil Return System Components

8-27 8.7 Oil Return System Components (cont.) ITEM PART # COMPONENT 1 106-5848 Handle Assembly 2 813-0907 Cap, 15/16-inch Valve Safety 3 807-210

8-28 8.8 Wiring Connectors, Pin Terminals and Power Cords 1 245367 9 108111312 ITEM PART # COMPONENT Power Cords * 807-3834 Cable, 3-Phase 4-W

8-29 8.9 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809

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2-2 DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to th

Frymaster, L.L.C., 8700 Line Avenue, Shreveport, LA 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135 819-6203 PRI

2-3 2.2 Power Requirements AMPS PER LEG MODEL VOLTAGE PHASE WIRE SERVICE MIN. SIZE AWG (mm2) L1 L2 L3 H14SC 440 3 3 8 (10) 19 19 19 H14SC 480